Kukambitsirana mwatsatanetsatane pa Mapangidwe ndi Kafukufuku wa Intelligent Valve Core Assembly System
Mawu Oyamba
Popeza dongosolo msonkhano ndi kupanga mzere ndi wanzeru kupanga unit, ndi mosalekeza kusintha luso kulamulira wanzeru ndi processing woyengedwa, digiri yake ya zochita zokha akupitiriza kuwonjezeka.Malizitsani.Ma valve core control anzeru msonkhano amapangidwa mu pepalali amazindikira zodziwikiratu za kusankha kwa zinthu ndi kutseka ma valve, ndipo zinthu zolakwika zimaphatikizidwa ndi makina ozindikira kuti asanthule msonkhano.Adopt PLC ndi mawonekedwe a makina a anthu kuti akwaniritse dongosololi, ndipo mawonekedwe amakina adapangidwa komanso omveka.Kutha kwa kamangidwe ka dongosololi kumathandizira kwambiri kupanga bwino kwagawo la valvewokwera pa vavu, ndipo amapereka chitsanzo pomanga dongosolo la mtundu uwu.
Ndi kuwonjezereka kwachangu kwa chiwerengero chazigawo za valve, mpweya wa mpweya ukupitirizabe kuwonjezereka, womwe ndi mlingo womwe galimoto yoyendetsa galimoto yokhayo ili pakhomo, ndipo pakati pa galimoto pakhomopo imakhala yowonjezereka, ndipo chitseko sichikhoza kutsekedwa.Munthu amatha kuzindikira ntchito yozindikira mwanzeru Gawo lanzeru limatha kuzindikira vuto lanzeru pagawo lanzeru [1].Limbikitsani kupanga bwino komanso kuchuluka kwabwino.
1. Kusanthula kwazovuta zapakati pa valve ndi ndondomeko yake yosonkhanitsa
Mu phunziro ili, atatha kuyamwa luso la mapangidwe a machitidwe ena odzipangira okha, dongosolo la msonkhano lomwe linalipo la semi-automatic linawunikidwa, ndipo gawo lamakina la dongosololi linapangidwa kotheratu potengera kuyerekezera kwa ndondomeko ya msonkhano wa valve.Mu dongosolo la kamangidwe ka dongosolo, timayesetsa kuti kukonza kwa magawo amakina kukhala kosavuta, kuchepetsa mtengo, kupanga gulu la magawo kukhala losavuta komanso losavuta, ndikupanga dongosolo kukhala lotseguka komanso lokulitsa, kuti lipititse patsogolo kudalirika. ndi mphamvu ya dongosolo., ndikuyala maziko abwino owongolera mtengo wadongosolo.
The valve core Assembly systemimagawidwa m'magawo atatu malinga ndi kapangidwe kake ka mawotchi, omwe ndi: magawo awiri a msonkhano kumtunda wakumanzere kwa benchi yogwirira ntchito, magawo atatu a msonkhano pakona yakumanzere yakumanzere ndi magawo asanu ndi awiri a msonkhano kumanja kwa gawo la workbench.Vuto laukadaulo la msonkhano wamagulu awiri limakhala momwe mungatsimikizire mawonekedwe ozungulira a mphete yosindikiza.Panthawi yodula, idzagonjetsedwa ndi mphamvu ya axial extrusion ya tsamba, kotero zimakhala zosavuta kupunduka .Kachiwiri, pa msonkhano ndondomeko pamene cored ndodo wapezeka pa kutengerapo tooling chigawo chimodzi, m'pofunika kuzindikira kuwunika ndi msonkhano pakati pa zigawo zosiyanasiyana za pachitseko pachimake kudzera kugwedera.Chifukwa chake, gawo lililonse limagwera pamalo ofananirako kuti likhale ulalo wa msonkhano.Vuto la ndondomeko liri mu .Mavuto omwe ali pamwambawa ndi chifukwa chachikulu cha kuwonjezeka kwa chiwongoladzanja cha mankhwala osokoneza bongo mu msonkhano wa valve core panthawiyi.Kutengera izi, pepalali limakwaniritsa njira yophatikizira ma valve core, ndikuwonjezera njira yowunikira kuti ipititse patsogolo kuyenerera kwa ma valve core Assembly.
2. Mapangidwe anzeru apakati pa valve pakamwa pa valve
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2.1Nzeru valavu pachimake msonkhano chiwembu kamangidwe
Mawonekedwe ogwirira ntchito ndi PLC amapanga gawo lowongolera malingaliro, ndipo njira yodziwikiratu ndi PLC imakhala ndi njira ziwiri zoyendetsera zidziwitso zosonkhanitsira zidziwitso za dongosolo la msonkhano ndikutulutsa chizindikiro chowongolera.Monga gawo lalikulu, makina oyendetsa amayendetsedwa mwachindunji ndi gawo la PLC.Kupatula njira yodyera, yomwe imafuna thandizo lamanja, njira zina m'dongosolo lino zazindikira msonkhano wanzeru.Kuyanjana kwabwino kwa makompyuta ndi anthu kumatheka kudzera pa touchscreen.Poganizira za kuphweka kwa ntchito pamapangidwe amakina, bokosi loyika pachitseko lili moyandikana ndi chophimba chokhudza.Njira yodziwira, chigawo chapakati pa chitseko chotsegulira pamwamba, chigawo chodziwira kutalika kwa ma valve ndi makina osatsegula amakonzedwa motsatira mbali ya turntable tooling, pozindikira momwe mzere wa msonkhano umapanga msonkhano wapakati pa khomo.Njira yodziwira makamaka imamaliza kuzindikira kwa ndodo, kuzindikira kutalika kwa unsembe, kuyang'anira khalidwe, ndi zina zotero, zomwe sizimangodziwa zokhazokha za kusankha kwa zinthu ndi lock lock lock, komanso zimatsimikizira kukhazikika ndi kukhazikika kwa kayendetsedwe ka msonkhano.Mapangidwe a gawo lililonse la dongosololi akuwonetsedwa mu chithunzi chotsatirachi.
Monga momwe tawonetsera mu Chithunzi 1, turntable ndi cholumikizira chapakati cha njira yonse yoyenda, ndipo kusonkhana kwapakati pa valve kumatsirizidwa ndi kuyendetsa kwa turntable.Pamene njira yachiwiri yodziwira imazindikira kuti chigawocho chiyenera kusonkhanitsidwa, chimatumiza chizindikiro ku dongosolo lolamulira, ndipo dongosolo lolamulira limagwirizanitsa ntchito ya gawo lililonse la ndondomeko.Choyamba, chimbale chogwedeza chimagwedeza pachitseko ndikuchitsekera pakamwa pa valve yolowera.Njira yoyamba yodziwira idzawonetsa mwachindunji ma valve omwe sanakhazikitsidwe bwino ngati zipangizo zoipa.Gawo 6 limazindikira ngati mpweya wabwino wa valavu uli woyenerera, ndipo gawo la 7 limazindikira ngati kutalika kwa kuyika kwapakati pa valve kumayenderana ndi muyezo.Zogulitsa zokha zomwe zili zoyenerera pamasitepe atatu omwe ali pamwambawa ndizomwe zimasankhidwa mubokosi labwino lazinthu, apo ayi zidzatengedwa ngati zinthu zopanda pake.
2.2 Mapangidwe a zigawo zikuluzikulu za ma valve core assembly system
Monga njira yofunika kwambiri yokhazikitsira pachimake cha valve pa valavu, kutsekera pachimake cha valve kumakhala ndi zofunikira kwambiri pa kulondola kwa kayendetsedwe ka kayendedwe ka valve core, kotero kumafunika kugwirizana kwa njira zotalika ndi zam'mbali kuti zitheke.M'mapangidwe a gawoli, amawonongeka kukhala chinthu chimodzi, kutulutsa kwa valve pachimake, kutsekera kwa lever yotsekera komanso kuchitapo kanthu pokweza phokoso la valve pamphuno ya valve.Mapangidwe ake amakina akuwonetsedwa pazithunzi 2.
Monga tikuonera pa Chithunzi 2, makina opangira ma valve core msonkhano amagawidwa m'magawo atatu.Zigawo zitatuzi zimagwira ntchito mogwirizana popanda kukhudzana.Ntchito yodziyimira payokha ikamalizidwa, silindayo imakankhira makinawo kuti asunthire kumalo a msonkhano wotsatira.Pofuna kutsimikizira kulondola kwa malo osuntha, mapangidwe athunthu a kayendetsedwe ka magetsi ndi malire a makina amatengedwa kuti athetse vutolo mkati mwa 1.4mm.Pakatikati pa valavu ndi pakatikati pa mphuno ya valve ndi coaxial, kotero kuti servo motor imatha kukankhira pachimake cha valve mu mphuno ya valve bwino, mwinamwake idzawononga ziwalozo.
Kuyimitsidwa kwa kapangidwe ka makina kapena kugunda kwamphamvu kwa ma siginecha amagetsi kungayambitse kupatuka pang'ono pantchito yolumikizira.Chotsatira chake, chikasonkhanitsidwa pachimake cha valve, ntchito ya mpweya wabwino siikwanira, ndipo kutalika kwa msonkhano sikuli koyenera, zomwe zimapangitsa kuti mankhwalawa alephereke.Izi zimaganiziridwa bwino pamapangidwe adongosolo, kuzindikira kuphulika kwa mpweya ndi kuzindikira kutalika kumagwiritsidwa ntchito posankha zinthu zoyipa.
2.3 Mapangidwe a ma valve core control system
Dongosolo lowongolera pamapangidwe awa limaphatikizapo kuwongolera kwamalingaliro kwa PLC, makina oyendetsa servo motor, makina ozindikira ndi mawonekedwe a HMI man-machine.Dongosolo la servo drive limapangidwa makamaka ndi servo mota, chochepetsera, ndi zina zambiri, zomwe zimayendetsa magawo amakina kuti asunthe atalandira chizindikiro.Dongosolo la servo limatha kuzindikira kuyika bwino ndikusintha liwiro motsogozedwa ndi PLC.Dongosolo lodziwikiratu limaphatikizapo ma sensor a photoelectric, masensa kuwala, masensa a laser, ndi zina zotere, zomwe zimazindikira makamaka ntchito zowunikira malo, kuzindikira magawo ndi kuzindikira, ndikufananitsa njira zofananira.HIM man-machine mawonekedwe amatengera graphical programming module, yomwe imatha kuzindikira kulumikizana kwabwino ndi makina amunthu.Wogwira ntchitoyo akhoza kulamulira mwachindunji dongosololi kudzera mu mawonekedwe a ntchito, ndipo ndondomeko ya msonkhano ndi magawo amatha kuwonetsedwa mwachindunji kudzera mu mawonekedwe.
Dongosololi limatha kusankha mawonekedwe amisonkhano yamanja ndi njira yolumikizirana yokha kudzera pa mawonekedwe opangira.M'njira yodziwikiratu, makinawo amasonkhana motsatira ndondomeko ya msonkhano.M'machitidwe ogwiritsira ntchito pamanja, dongosololi limayenda mu sitepe imodzi, ndipo ntchito iliyonse siyikuyenda mosalekeza.Kuchita kwa pulogalamu yamakina kumayambira pagawo laling'ono la kuzungulira kwa turntable, PLC imatulutsa chiwongolero chowongolera, ndipo servo motor imayendetsa kutsitsa ndi kuzungulira kwa disk.Pamene turntable imanyamula pachimake cha valve kumalo ogwirizana ndi zamakono zamakono, njira yaukadaulo yaukadaulo imathamanga, ndipo gawo lakupha likuchita zomwezo molingana ndi chizindikiro chowongolera.
3. Kutha
Njira yoyendetsera ma valve core installvalavusizovuta, koma zofunikira pakuwongolera ndondomekoyi ndizokwera kwambiri.Choncho, msonkhano wamanja ndi msonkhano wa semi-automatic umagwiritsidwa ntchito makamaka popanga mafakitale, ndipo machitidwe awo ndi khalidwe lawo ndi losakhazikika.Mu pepala ili, dongosolo lanzeru lophatikizana lapakati la valavu lomwe limayikidwa pa valavu lapangidwa, lomwe limazindikira kudzipangira kwa zinthu zosankhidwa ndi kutsekeka koyambira, ndikuzindikira momwe mpweya umagwirira ntchito komanso kutalika kwa unsembe wa ma valve pachimake kudzera munjira yozindikira, ndi zotsatira zodziwikiratu zimaziyika zokha ku makina owongolera kuti muzitha kusankha zinthu zomwe zili ndi vuto.Kugwira ntchito bwino komanso kukhazikika kwazinthu zapakati pa valve zomwe zimayikidwa pamphuno ya valavu zimasinthidwa.
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